From your experience is there a general rule of thumb regarding tweaking mash liquor volumes suggested in recipes for all in one systems such as the Brewzilla?
There isn't a rule of thumb as far as I'm aware due to the different dimensions of the different systems. Most recipes will assume a mash tun without a void. If you don't use a service like Brewfather, the only advice I can give is to use the GF calculator and add another litre to the mash water volume, as that is what has worked for me in the past.
My only real problem has been that the chiller takes a lot longer than I'd anticipated, and my tap water is pretty cold.
I've read quite a few complaints that the Brewzilla chiller isn't very good. In truth, I'm yet to use it as I didn't have the connection fittings and I've only recently bought them. I've used my copper immersion chiller instead. I was planning on using the Brewzilla chiller for my next brew to see how it fares as its a much better fit in the vessel than my copper chiller.
It helps a bit to recirculate the wort using the pump when chilling.
The hole for the pump seems to be un-guarded. Although I have the hop spider, do i need to take any additional precautions to stop the pump clogging?
I've seen people put an upside down tea strainer over the hole. Never done it myself but it seems like a good idea. I'm slightly old fashioned in that I only use leaf hops in the boil and pellets for dry hopping. However, my last brew was a Landlord clone kit from Malt Miller and all the hops were pellets. When I was recirculating during chilling the pump blocked from all the hop sludge. If you're using pellet hops in the boil I would personally use the spider or a hop sock.
Is there a minimum batch size that people would recommend? I dont want to do a 25l batch right off the bat but was thinking of a 12.5l initially. But then when trying to hone in recipes, even that seems quite a lot. Would it work with say a 5 litre batch?
I'm not sure of the minimum batch size, but I don't think a 5L batch would work due to the water volume lost under the false bottom. A 12.5l batch should be fine though.
Has anyone tried the alternative method of wort cooling mentioned on this Kegland video at the 15 minute point?
I think there are two problems with this. Firstly, you have to arse about with putting ice in a bucket which I can't be bothered with. Secondly (and more importantly) the wort runs
inside the coil making it a massive pain to clean and keep sanitary, especially as you are exposing the wort to it post-boil when there is a risk of infection. One of the beauties of an immersion chiller used traditionally is that you only have to drop it in the boil 5 mins before the end for it to be perfectly sanitised.