From byo.com:
Making Dried Yeast
I spoke with Bruce Patterson of the Lesaffre Group (producers of Fermentis dried yeast) about how dried yeast is manufactured.
Fermentis yeast strains are stored in a laboratory either at -80 ðC (-112 ðF) in glycerol or at 4 ðC (39 ðF) on slants. Each strain is genetically identified before it is sent to the factory for a production run. The yeast is transferred to a liquid media made from molasses (with a sucrose content of 45ââ¬â55%) with added nutrients to supply nitrogen, phosphorous, vitamins and minerals. The culture is stepped up several times in the lab before being sent to the factory.
At the yeast plant, the culture enters a rapid cell production phase and the yeast are fed continuously with molasses, nutrients and oxygen. The yeast are grown in very large fermenters, much larger than at liquid yeast plants. (How big exactly is a trade secret.)
Next, the rate of cell division is slowed and, in preparation for drying, nutrients and unspecified agents are added to the yeast to help it survive the process. The yeast cells are then harvested, separated from their media and dried to a cream with between 15 and 20% solids. The cream is pressed into a cake and extruded through a mold to produce yeast ââ¬Ånoodles.ââ¬Â The noodles are then dried in an air lift dryer.
In an air lift, the yeast sit on a grate and hot air is forced up through the yeast ââ¬Ånoodles.ââ¬Â The yeast are churned sort of like corn kernels in a hot air popper. (An older way of drying the yeast is to put the yeast in trays and have it ride on a conveyer belt through a long oven.) The yeast are slowly dried until they contain 94% solids. The dried yeast is then vacuum packed into sachets, which have a shelf life of two years when stored under 10 ðC (50 ðF). The viability of the dried yeast is 86%, but each dried yeast packet contains about 10 billion living cells per gram. Thus an 11 g pouch would contain about 110 billion cells. (These are the numbers for Fermentis yeast. The numbers for Danstar Nottingham and Windsor yeasts are comparable.)
Dried yeast companies report a very low contamination rate. (Fermentis yeast, for example, reports less than 5 bacterial cells/mL of wort in adequately pitched wort.) Patterson, however, mentions that sometimes the level falls below what can be detected in the lab. And, the experience of many brewers shows that this level does not result in problematic beer.
Chris Colby would like to thank Bruce Patterson of Fermentis for his help.