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I have had the same issue with the bulkheads I produce for people. Thing is I always make sure I run a Die across the thread of the nipple on its tightest setting. This normally cure's it

Looks right. It comes down to the fact that dispensing gas is bottled at a lower pressure (about 700-800 psi) than comercial type gases. Breathing air, n2 and the like are normally bottled to 200 Bar or ~3000psi, hence why the regulator is shaded like that. Your bottle appears to be reading 800...

Hose delivered. Excellant service, thanks.

I found recently that the tesco elements need 38mm and the asda a 44mm hole. I've prefered to go with the tesco one as it means I can fit the backer elements as funds permit.